# sizing of ball mill based on grindability index

SAG kWh/t MEASURED USING A STANDARD TEST - Starkey ,- ** sizing of ball mill based on grindability index **,method based on the direct measurement of SAG pinion energy in kWh/t using standard , from 14 to 34 kWh/t and Bond ball mill work index values vary from 6 to 24 kW/t for the same , database of 320 samples that now covers 53 grinding circuit analysis and mill sizing projects , Grindability CIM Conference in Toronto, May 13, 2009 6 Starkey, JH Impact on Mill Design and Flotation Control of New.A developed approach based on grinding time to ,was ground in various grinding times according to the Bond Ball mill approach to specify the work index valu Based on , grindability characteristics of lateritic and karst bauxites, by , breakage of the given size fraction usually follows

### Wet Grindability of Calcite to Ultra-Fine Sizes in ,

21 Oct 2014 , Wet Grindability of Calcite to Ultra-Fine Sizes in Conventional Ball Mill Original Articles , Estimation of the Bond Grindability Index From the Sink-Float Test Data of Two Different Particulate Pumices V Deniz, et al Volume 30.

Contact Supplier### The Effect of Circulating Load and Test Sieve ,

In this study, the effect of circulating load (CL) and test sieve size (P,), which are inaccuracies of Bond grindability, on the Bond ball mill grindability (Ghg) and work index (W,) are investigated based on four samples of natural amorphous silica

Contact Supplier### Characteristics of Mae Moh lignite: Hardgrove ,

using a laboratory ball mill Finally, the work indices , Keywords:approximate work index, Hardgrove grindability index, Mae Moh lignite, , tumbling ball mill, is used to grind high ash content or low , coal though these two indices are based on quite difference , sizing on the HGI and approximate Wi determination respec-

Contact Supplier### Comparative Analysis of Grindability of Iron- ore ,

Grindability; Granite; Iron ore; Particle Size; Sample Introduction , most widely used parameter for measuring the hardness and grindability of any ore (rock material) is its work index The work index of an , Size analysis of the ball mill for the same duration feed , based on the result obtained as shown in table 3 TABLE 3.

Contact Supplier### Relationships between comminution energy and ,

determination of the work index for ball and rod mills in 1952 and modified it , where P is the closing sieve size ( m), Gbp is the grindability (net g/rev) , Standard Bond ball mill grindability and batch grinding tests were , Based on that, one

Contact Supplier### The Hardgrove Grindability Index - acarp

pulverizer to provide this is the Hardgrove Grindability Index (HGI) , For ball mills there is a curve linking mill capacity with the top size of coal fed to the mill ° The reactivity of the coal, measured in the first instance by volatile matter is

Contact Supplier### PDF (438 K) - Int Journal of Mining & Geo-Engine,

According to these two trends the required models were then defined to present the fine mass calculation using control screen , fit for the results Keywords: Modeling, Work Index, Miduk Copper, Control Screen, Bond Ball Mill , The size reduction section in any mineral processing plant consumes the most amount of energy, so it is always to work in optimized , grindability, and higher work index means

Contact Supplier### SGS Canada - Bond Tests - Mining

8 Feb 2012 , Belt Feeders Crushers PLC Based Control Systems Samplers , The small sample size enables many tests to be conducted, resulting in extensive variability information that our experts use to , The test determines the Bond Ball Mill Work Index which is used with Bond's Third Theory of Comminution to , The test is a closed-circuit dry grindability test performed in a standard rod mill

Contact Supplier### Bond Index and Hardgrove Grindability Index test ,

16 Sep 2014 , Bond Index & Hardgrove Grindability Index Tests for , Test conducted according to BS 1016-112: , Bond Index HGI Mill Comparison Tube & Ball mill Babcock mill (ring-ball) Target Particle Size Any size below 335mm

Contact Supplier### Kinetic grinding test approach to estimate the ,

31 Jul 2015 , Keywords: work index, Bond method, kinetic grinding test, grindability, ball mill Introduction The standard , This test is performed according to the standard Bond procedure which proposed model is presented in Eq 1 This standard grindability test simulates a closed-cycle dry grinding and , size distribution graphs obtained from the kinetic grinding tests in section 31, (NR(i), GNet(i))

Contact Supplier### Effects of Ball Milling Conditions on Breakage ,

The optimum ball milling speed of the ore was found to be 829% of the critical mill speed This work established , Key words: energy, fines, grindability, optimum, particle size I Introduction , The Bond's work index is highly sensitive to the control sieve size and circulating load , for the second layer of balls was higher than the theoretical value which was based on the diameter of the mill This was why.

Contact Supplier### Calculate the 'Work Index Efficiency' of your , - Metcom ,

The 'grams per revolution' ground through a given screen size (eg 75 um) measured on the ore was correlated to the kWh per , Armed with his new "Work Index" equation, Bond converted both the grindability test data and corresponding plant data into , For design, the Test Work Index (Wlt) equals the Operating Work Index (WIo), all tied to the average energy efficiency of the circuits in the data base , The Bond Ball Mill Test Work Index of the ore was measured to be 158 kWh/t

Contact Supplier### A Method of Calculating Autogenous/ Semi-Autogeno,

coarser siz This means a closed circuit single stage AG/ SAG mill can operate at a reasonable efficiency if the final product is in the 75 , Morrell (2004) formulated an AG/SAG specific energy generator based on a drop weight index Value (DWi) , related to rod mill grindability as the JK drop weight index (DWI), P80s.

Contact Supplier### Indicators of grindability and grinding efficiency

10 Oct 1992 , For the answer, the paper presents averaged values for the standard grindability indices of the gold ores of , particles present, whereas the percentage minus 75 J6f1,the indic8l:or of size for the E75 index, varies , to is based on the use of the two Bond Work Indices: the , Ball mill primary, pebble mill sec:ondary Semi-autogenous grinding Rod mill Pebble mill Overall Ball mill

Contact Supplier### Full Text - RS Publication

The first crusher product 12 mm size showed Bond work Index 132 kW/Ton and the second crusher 146 kW/Ton , Based on clinker grinding we put forth a simple correlation to relate grinding energy consumption in , equations showed top side steel ball size M = 127 mm; mill speed actual n = 166 rpm; grindability G =

Contact Supplier### A NEW SIMULATING ALGORITHM FOR BALL MILLS

With the new simulating algorithm the mill speciﬁcations output and size distribution of griding products of industrial mills can be calculated based on laboratory measuring results This algorithm is more , Key words: grindability conversion coefﬁcient method, grinding constant , I) The ball mill work index Wm and spe~

Contact Supplier### BOND BALL MILL CLOSED CIRCUIT GRINDABILITY : 212 ,

AVERAGE EQUILIBRIUM CIRC LOAD 250 (%) AVERAGE PRODUCT 0780 (g/rev) 80 % PASSING FEED SIZE 2484 (µm) 80 % PASSING PRODUCT SIZE 154 (µm) BOND BALL MILL WORK INDEX ( Kilowatt hours / dry tonne ) : 290

Contact Supplier### correlation between bond work index and , - ,

the comminution energy based on theoretical approaches, it would be beneficial to , Indices with which the crushing resistance or the grindability in a wide , This study was carried out in a standard bond ball mill 305 mm x 305 mm size

Contact Supplier### Investigation into the applicability of Bond Work ,

26 May 2015 , Bond Work Index (BWI) & Hardgrove Grindability Index (HGI) tests for biomass & coal BWI can predict the , the BWI is a valid test for predicting the potential for mill choking of biomass in a tube and ball mill HGI, however , sieved according to BS 15149-2:2010 [41] to obtain a particle size distribution 22

Contact Supplier### determination of the bond's work index of baban ,

Bond's work index has generally been accepted as a measure of the grindability of an ore , jaw crusher followed by a roll crusher, and ground for 10minutes in a ball mill The size analysis of the particles was carried out and a cumulative per.

Contact Supplier### Fast test method for the determination of the grindability of ,

12 Dec 2014 , That is way the reliable mill dimensioning demands the investigation of the grindability of fine materials , Bond- and Hardgrove tests were carried out systematically with different kind of brittle materials in the standard particle size range , In case of alumina sample the laboratory specific grinding work results were compared with those values of industrial ball mill , Conference Paper: Development of Grindability Tests Based on Direct Measurement of Energy

Contact Supplier### Ball Mill Instruction Manual - BICO Inc

The FC Bond Ball Mill is a small universal laboratory mill used in calculating the grindability of all or , Because ofvaxiations in ball size, no exact number ofballs ofeach size can be specified The ball charge , Th Third Theory work index Equation (l) fo ows this , \ievs with square openines difrerins by y'i based upon

Contact Supplier### Comminution - Mining Technology - InfoMine

Summary; Introduction; Principles of Comminution; Theory of Comminution; Grindability; Recent Developments in Comminution , Tumbling mills for size reduction with either steel rods (rod mills) or balls (ball mills), or sized ore (AG & SAG mills) as the , Bond (1952) developed an equation which is based on the theory that the work input is proportional to the new crack tip , The work index is the comminution parameter, which expresses the resistance of the material to crushing and.

Contact Supplier### CEMTEC pilot plant and research center

a t BOND TEST The determination of the work index according to Bond is , the work index as per Bond Five differently sized batch mills are available for the activities cited in our laboratory GRINDABILITY , Description: Ball mill for determining the grindability index , Capacity: 300-500 kg/h depending on grain size

Contact Supplier### Why is the Bond Ball Mill Grindability Test done ,

The Bond Ball Mill Grindability Test is probably based on a laboratory grindability test first described by Maxson , size Generally, the Bond Work Index increases as the grind size becomes finer, but the opposite does sometimes occur (Levin,.

Contact Supplier### Download this PDF file

The analysis of size reduction in tumbling ball mills using the concepts of specific rate of breakage and primary daughter , at short grinding tim The parameters were determined according to the BII method (Austin et al 1984) , Grindability of feldspar is easier than quartz from grindability and Bond work index valu

Contact Supplier### Pergamon B AKSANI § and B SONMEZ ¶ Keywords

circuits The Bond Work Index (W~ of an ore is determined by Bond Grindability Tests that indicate resistance tk~e to , size reduction in ball mills, a kinetic model based on the rate of breakage of cumulative proportions of sizes in the feed was.

Contact Supplier### effect of operational variables on ball milling - ,

This work consisted on experimental batch grinding tests with a 30 x 30 cm ball mill in which operational , 46 513 Fines generated and grindability , and Bond work indices: unfilled data points from Morrell (2004) and filled points , Table 4-2: Standard ball size distribution based on that from the Bond Wi test

Contact Supplier### grindability soft-sensors based on lithological ,

Work indices obtained from operating data on any mill can be compared to grindability test results The operating , A mill can be operating efficiently but because of the influences of classifier efficiency, ball size distribution, etc, this ratio can

Contact Supplier### Gábor Mucsi Scientific tutor - Miskolci Egyetem

The dimensioning and specific energy demand's determination of mills are based on the knowledge of , Bond-work index (Wi), Hardgrove Grindability Index (HGI), Zeisel specific grindability (Wt)- are used for the , with defined feed size material, until prescribed grinding fineness at room temperature However, it can be , with the processes placed in ball mills, the movement of grinding media [3, 4]

Contact Supplier### Determination of Bond index of Birnin- Gwari Iron ,

The most widely used parameter to measure ore grindability is the Bond work index, Wi (Magdalimovic,1989) , Determination of Bond index 639 Table 4 : The product of reference material (marble) in the ball mill Sieve size range (μm)

Contact Supplier### PDF Full-text - MDPI

19 May 2015 , distribution functions based on single parameters such as energy for grinding or machine-specific size reduction ratios , used to calculate two comminution indices Ci, that can be correlated to Axb and to the Bond ball mill work index (compare Section 33), , The Bond test was originally developed for determining ball mill grindability but has been adapted for other mill typ

Contact Supplier### EXPERIMENT 2: BALL MILL GRINDABILITY TEST WAN ATIKAH ,

The objective of Bond ball mill test is carried out to determine the standard work index which is defined as the specific , The product from the sieves were weighted and classify according to the size range of above 150μm and below 150μm

Contact Supplier### Correlations for the Grindability of the Ball ,

grinding rate and product size distribution from mills await the development of a simulation based on physics of fracture N Magdalinovic [2] has stated simplified procedure for a rapid determination of the work index by just two grinding tests

Contact Supplier### Simulation studies on Energy Requirement, Work ,

system parameters (viz particle size & density of materials, , work input and grindability for the ball mill using the above , chosen for the comminution of ore is mainly based on the , expressions between Bond index, grindability index and

Contact Supplier### an overview of the small-scale tests available to ,

2Per unit mass, based on particles in the largest size fraction 3Roll diameter of the HPGR LABWAL Figure 1: Frequency of Bond Ball Mill Work Index (ARMC) The following is a review of the principal grindability tests that are currently.

Contact Supplier### Correlations for the Grindability of the Ball ,

parameters studied in this work are particle size, number of balls, time of grinding, particle density, and speed of the , based on physics of fracture , standard equation used by them for the ball mill work index (Bond work index) is as follows

Contact Supplier### Ball Mill Design/Power Calculation - Mineral ,

4 Dec 2015 , The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, , The values of P and F must be based on materials having a natural particle size distribution , Rod and ball mill grindability test results should only be applied to their respective methods of grinding

Contact Supplier### Size reduction and specification of granular ,

The ratio of ball sizes and the rotational speed of the mill , speed Three different dust sizes were produced in the air swept ball mill, which were ,, The Hardgrove Grindability Index (HGI), according to ASTM standard D5003-95 and the grain.

Contact Supplier### Influence of raw material particle size on quality ,

Keywords: Ball mill, Hardness, Limestone, Iron ore fines, Ball mill product size, Pellet properti Introduction For pelletisation and , identified as hematite, magnetite, slag and pores, based , The grindability and work index results are shown in Fig 9a and b Size analysis was carried out on ball mill product to find out the.

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